工艺技术-对出色的粉体和散装固体至关重要

工艺设备

每天,粉末和散装固体被用于无数的产品中,如建筑材料、塑料、油漆、化肥和其他许多产品。经过工艺处理的散装固体是众多材料的重要组成部分,对产品质量至关重要。为了确保优良质量,工艺技术流程必须满足许多参数,如精确的颗粒尺寸、颗粒密度和剩余水分含量(干物质)。

我们依托专业知识和技术,确保您的粉末和散装固体的加工达到最佳的质量和工艺效率。格林策巴赫以整体的方式工作。我们牢记不同的散装材料特性和反应行为。

我们的专业人员对工业中使用的各种粉末和散装固体有着深入的了解。我们为客户提供从规划和设计到调试和维护的支持。

 

面向应用的工艺知识:

化学方面的工艺技术知识

化学:

对于化学固体的加工,格林策巴赫提供以应用为导向的技术,用于精细研磨、冷却、压实和干燥。

石头和土壤的工艺技术知识

石头和土壤:

石灰石、石英或高岭土 - 格林策巴赫为各种矿物材料的破碎、分类和压制提供解决方案。

油漆和涂料的工艺技术知识

油漆和涂料:

加工颜料-这是油漆和涂料生产中的一个核心过程。在此,格林策巴赫带来其在干燥和压制颜料方面的专业知识。

特殊产品的工艺技术知识

特殊产品:

特殊产品需要特殊技术。冷磨或研磨涂层、温和的脱气、温和的干燥或无铁研磨 - 您的任务就是我们的动力。

我们的经验-您的成功

我们的解决方案和服务包含了130年的原材料高效加工经验,可以追溯到Babcock BSH。结合格林策巴赫60年来所获得的工艺和技术知识,这意味着我们可以将广泛的专业知识应用于您的工艺技术解决方案。我们的经验保证了您的成功。

定制的机械加工技术
最佳的机械加工技术

研磨、分级、压制

机械加工技术

粗碎或最细的粉末研磨?将散装固体压实到最高程度?根据颗粒大小对散装物料进行分类?无论您的任务是什么,格林策巴赫都能为您选择最佳的工艺技术。凭借我们成熟的技术,我们将为您量身定制一个机械加工系统。

Whirlwind mill: Grinding soft to medium-hard bulk materials

Whirlwind mill: Grinding soft to medium-hard bulk materials

Grenzebach's whirlwind mill ensures excellent results in the field of fine and ultra-fine grinding of soft to medium-hard bulk materials (up to Mohs hardness 5). The whirlwind mill can produce very fine powder qualities with narrow particle size distribution and excellent upper particle size limitation.

Sample applications:

  • Limestone
  • Cellulose insulation
  • Gypsum
  • Pigments
  • Salts of various origins
Vibration tube mill: Grinding medium-hard and hard products

Vibration tube mill: Grinding medium-hard and hard products

Grenzebach's vibrating tube mills are the solution for grinding medium-hard to hard, abrasive products. For example, they can grind slags, ashes or fireclay and operate according to the vibromill principle. In this process, Grenzebach's vibration tube mill achieves consistently high throughput rates with low energy consumption.

Sample applications:

  • Ashes
  • Slags
  • Quartz
  • Fireclay
Jet Airstream Sifter: Separating fine, medium and coarse material

Jet Airstream Sifter: Separating fine, medium and coarse material

With the Grenzebach Jet Airstream Sifter, powders from all areas of solids processing technology can be separated into three fractions – fine, medium and coarse material – in just one step. The Jet Airstream Sifter is suitable for sifting bulk materials and for separating fines without spattering.

Sample applications:

  • Titan slag
  • Quartz
  • Aluminum oxide
  • Pigments
  • Limestone
    VACUPRESS: Compacting fine-grained bulk materials

    VACUPRESS: Compacting fine-grained bulk materials

    In Grenzebach's VACUPRESS, bulk materials with a particle size smaller than 40 µm and a bulk density smaller than 750 kg/m³ can be compacted. The VACUPRESS can therefore be used as a deaeration and compaction unit upstream of packing equipment. It provides clear practical benefits: reduced dust generation during dosing and improved handling properties. The VACUPRESS also offers advantages as a pre-compaction device upstream of granulators.

    Sample applications:

    • Silica
    • Carbon black
    • Magnesium hydroxide
    • Aluminum oxide
    • Pigments
    可持续的热工艺技术
    最佳的热工艺技术

    加热、冷却和干燥

    热加工技术

    对细粒散装材料的加热和冷却:这就是格林策巴赫的热工艺解决方案所能处理的问题。通过优化控制各个过程中的温度,使吸收或煅烧等热分离过程成为可能。我们高效、经济地利用热加工过程中产生的废热:这些热量被回收并用于散装材料。这节省了资源,并减少了碳排放!

    Rotary kiln: High temperature for calcining, roasting and reacting.

    Rotary kiln: High temperature for calcining, roasting and reacting.

    Rotary kilns from Grenzebach can be used in various process steps for processing temperatures of up to 1600 °C. This rotary kiln is characterized by a simple, robust design, high operational reliability, large throughput capacities and the ability to handle fluctuating feed quantities.

    Sample applications:

    • Petroleum coke
    • Quartz
    • STPP
    • Titanium dioxide
    • Iron oxide
    • Activated carbon
    • Catalysts
    Rotary heat exchangers: Cooling and energy recovery

    Rotary heat exchangers: Cooling and energy recovery

    With Grenzebach's indirect air-cooled rotary tube coolers, you can recover energy from heated solids after high-temperature processes – a clear contribution to energy-efficient process technology. This rotary tube heat exchanger ensures efficient energy recovery with simultaneous cooling of the bulk materials, especially when it is combined with rotary kilns. Savings for you and a plus for the climate!

    Sample applications:

    • Gypsum
    • STPP
    • Sodium carbonate
    Moving Bed heat exchangers: Gentle product cooling and heating

    Moving Bed heat exchangers: Gentle product cooling and heating

    Grenzebach's moving bed heat exchangers enable particularly gentle heating or cooling of fine-grained, free-flowing products. The heat exchanger, which is indirectly water-cooled or steam-heated, can handle large product mass flows. The moving bed heat exchanger can also be designed for food processing and can handle product temperatures of up to 1200 °C.

    Sample application:

    • Quartz
    • STPP
    • FCC catalyst
    • Soda ash
    • Fertilizer
    Turbine dryer: Drying sensitive bulk materials

    Turbine dryer: Drying sensitive bulk materials

    The Grenzebach turbine dryer is the perfect solution for continuous drying of sensitive powder, crumbs, pastes, and flaky or lumpy products. In this process, the particles are rearranged slowly and gently, with virtually no abrasion and with minimal dust generation.

    Sample applications:

    • Calcium carbonate
    • Calcium phosphates
    • Pumice gravel
    • Bentonite
    • Titanium oxide
    Sectional coolers: Cooling high-temperature bulk materials

    Sectional coolers: Cooling high-temperature bulk materials

    Grenzebach's sectional coolers are indirectly water-cooled rotary tubes for cooling high-temperature bulk materials with material temperatures of up to 1,400 °C. The Grenzebach sectional cooler is suitable for very fine particles and for solids interspersed with coarser particles or agglomerates. Treatment of reactive products is also possible.

    Sample applications:

    • Petroleum coke
    • Zinc oxide
    • Magnesite causter
    • Molybdenum oxide
    • STPP
    • Catalysts
    项目管理

    以最佳的工艺工程挖掘潜力

    项目管理确保你的成功

    确保高质量的产品,能够持续供货,并以最大的工艺效率满足客户的需求:这些都是众多处理粉体和散装固体的行业的公司的要求。格林策巴赫团队是您可靠的合作伙伴。

    为了确保您在工厂的整个生命周期内取得最佳效果,我们在早期阶段就参与到合作中。在规划阶段,我们会在位于Bad Hersfeld的实验室中分析您的散装固体的材料特性。基于我们所获得的知识,我们为您量身定制工艺工程的解决方案。

    您也可能有关于未来的问题。如何以更有利于产品的方式处理材料?如何让工厂更节能地工作?格林策巴赫也能为您提供工艺优化的答案。

    分析服务和可行性测试:

    • 分析散装材料的性能,如材料特性、体积密度、颗粒大小和其他参数
    • 在格林策巴赫的技术中心进行现实条件下的可行性测试
    • 特殊要求的初步测试;与您的研究和开发相结合

    布置和整合到您的工艺环境中:

    • 确定参数并相应地设计设备
    • 设备的缩放
    • 对您的操作环境进行3D扫描
    • 整合上下游工艺步骤的技术方案

    调试和装配:

    • 格林策巴赫的专业人员在全球范围内进行现场组装和调试
    • 对您的员工进行培训和指导
    窑炉和转鼓测量

    窑炉和转鼓测量

    一切都在完美运行吗?格林策巴赫运用广泛的测量和分析方法,检查您的回转窑、转鼓、干燥器、冷却器、分段式和管式冷却器以及煅烧炉的状况。我们的特殊测量设备和训练有素的工程师能在热运行期间和工厂停工期间进行测量。我们在现场直接向您提供结果,并乐意为您提供预防性维护的计划。

    窑炉和转鼓测量

    您的联系人

    您的联系人: Michael Meyer

    从加工产品的特殊解决方案到关于现有工厂的问题:请随时与我们联系,提出您的工艺工程问题

    Michael Meyer Grenzebach