摩擦焊伴您领先

DSR-Serie

格林策巴赫的机器人辅助摩擦焊系统大步向前。它们非常灵活,能够实现困难和复杂的3D焊接路径。格林策巴赫的专家将为您提供关于6轴摩擦焊机器人系统的全面建议。

三维度地高度灵活

机器人辅助摩擦焊系统

通过机器人辅助摩擦焊系统,格林策巴赫为摩擦焊技术开辟了全新的应用领域。焊接机器人已经支持工业24/7系列生产中的众多应用,同时也被应用于研发,在原型和小批量生产中工作。

主动力控制与机器人运动学相结合,不仅可以实现摩擦焊的全三维能力,而且还可以在受限的位置上进行连接,如俯视或横向。我们的CAD/CAM编程系统使我们能够处理甚至复杂的焊接路径和参数。

  • 更高层次的工艺和系统控制确保了工艺的稳定性
  • 工作范围DSR2000。R1.295毫米-2.675毫米;(X/Y平面)Z 3.371毫米
  • 在生产过程中,两个工作站并行上料,保证了生产效率。

用于研究、教育和工业的机器人单元

摩擦焊系统研发

即使是焊接最薄的铝材,或焊接变形小、介质紧密、表面质量优异的混合材料:这绝不是摩擦焊能做的全部。格林策巴赫的系统是您在研发过程中发现未来摩擦焊技术的理想途径。

我们为研究机构提供特殊设计的DSR机器人(DSR=动态搅拌机器人)。我们的研发设施功能齐全,质量一流,为所有的测量设备提供了最佳的空间和便利性。

可靠、完整地记录所有过程相关的机器数据是理所当然的。CAD/CAM功能允许在改变测试设置或对象时具有最大的灵活性。在特殊情况下,我们的技术支持可以提供可靠的帮助。我们不仅把自己看作是技术专家和机器人制造商,还把自己看作是您所有问题的讨论伙伴。

扩展和改造简单

根据您的需要,将您的研发机器人单元与焊接台、测量设备和供应输送器结合起来。你的发现和实验的快乐是没有限制的。设备取决于你的问题,你的需求。

灵活运用

探索摩擦焊的可能性:哪些材料和部件可以焊接?除了在汽车工业中的广泛应用外,摩擦焊也越来越多地应用于消费电子和建筑行业。例如,摩擦焊机器人将成形的铝板连接到屋顶太阳能集热器上,利用太阳的力量提供能源。

值得信赖

摩擦焊机器人单元设计为24/7使用。我们的机器人系统具有高度的坚固性和弹性,因此它们将始终能够处理新的问题。

From 3D model to finished welding program in just a few clicks

Professional CAD/CAM

The programming software specially developed for friction stir welding processes makes it easier for users to create welding programs. In addition to the weld path and the FSW process parameters, control over clamping devices  can also be programmed in the CAD/CAM environment. Programming is carried out offline on a separate PC so it doesn’t slow down the system. The finished welding program can then easily be installed onto the system via a USB or network connection.

  • Import of 3D models
  • Geometry selection and path definition in the 3D model
  • Simple modification options for the path geometry
  • Definition of FSW process parameters and changes for individual path points and segments
  • Insertion of action points in the weld path
  • Collision detection of tools and parts
  • Reachability check
  • Possibility of importing different reaming tool geometries
  • Creation and management of a tool database
  • Documentation function and traceability of parameter or path changes, for example
Friction stir welding service throughout the life cycle

Friction stir welding: We offer service over the entire lifecycle

Service & Support

Our service doesn’t start only when you have a problem: it starts right when you choose Grenzebach as your partner. We’re your reliable partner throughout the entire lifecycle of your system. 24/7. Worldwide.

Grenzebach has already proven its competence with FSW technology and its advantages in several projects. We make this tangible for you through our services.

At Grenzebach, we aim to understand your challenges in detail during the project planning phase in order to achieve the best possible solution – together.

WE SERVICE

Contact

Your contact person: Sahin Sünger

Do you have questions about friction stir welding? Would you like to know whether a new idea can be implemented with FSW? Or do you need support in selecting a system? Please contact us. We’ll be happy to advise you!

Sahin Sünger Grenzebach