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High operational safety, low production costs, ideal energy efficiency - Grenzebach sets standards for the gypsum sector with production plants.
As one of the few companies in the world, Grenzebach supplies complete plants for the manufacture of gypsum plaster, gypsum plasterboards and gypsum blocks including the buildings, infrastructure and logistics. The product range includes concept planning for market entry, construction planning and client staff training. Grenzebach supplies both individual components as well as turnkey solutions.
From raw gypsum to finished product: Grenzebach plants handle the entire process. We offer solutions for calcination and drying for the manufacture of moulding plaster and gypsum plaster and supply production and processing plants for gypsum plasterboards, gypsum wallboards and gypsum ceiling tiles for a wide range of applications.
We equip gypsum factories with plant outputs of 4 to 100 t/h - depending on the customer’s requirements.
is the output of our fastest plant - and even more is possible upon customer request.
Gypsum blocks are made of plaster of Paris, water, fillers and additives. They are usually made with tongue and groove and are used in interior construction in the erection of nonload-bearing internal partition walls. Gypsum blocks are easy to process, fireproof, bug-free, mould resistant and help to control the indoor climate.
Grenzebach supplies complete plants for the production of gypsum blocks. Both solid and hollow blocks can be produced here. The service is adapted to the respective requirements of the customer.
The range includes:
Gypsum plasterboard manufacturers get the complete range at Grenzebach. Our technologically advanced plants are characterised by a high degree of automation and performance that are in keeping with the customer's requirements.
Grenzebach production technology has proven its worth through many years of use in the gypsum industry. This involves continual development in collaboration with the customer. Thus we are always up to date with the drive and control technology.
Our portfolio includes:
Whether individual machines, complete production lines or turnkey plants, on Grenzebach you can rely.
The plants developed by Grenzebach for the calcination of natural gypsum and synthetic gypsum have set international standards in the gypsum industry.
We provide not only the calcination plants, but the complete systems: Crushing plants for natural gypsum; transport systems for calcination; plants for grinding and calcining natural gypsum and synthetic gypsum; dynamic classifiers; coolers for phase stabilisation; mixing plants for bagged goods etc.
The calcination process plays a crucial role in controlling the product properties, because it significantly affects the crystal structure and phase composition of the final product. We have a proven solution for every requirement:
The choice of the calcination apparatus depends on one hand on the desired product quality, and on the other hand on factors such as availability, cost of fuel and electricity, operating personnel, the desired degree of automation, plant size, mode of operation and also on raw materials. Grenzebach professionals with their worldwide experience advise clients in choosing the most economical system.
Grenzebach is opening up new dimensions for the gypsum industry and is presenting first digital solutions at the virtual Global Gypsum Conference.
Construction and commissioning of a new gypsum production line is only the first stage in a good customer relationship. Professional service in daily operation is just as important: We want your investment to be profitable without any interruption – that’s why our engineers are there for you with guidance and support over the entire life cycle of the plant.
Dolina Nidy Sp.z.o.o. in Pińczów, Poland, extends its gypsum production capacities with a new flash dryer system for flue gas desulphurization (FGD) gypsum, opting once again for Grenzebach technology and expertise. The two companies have been cooperating successfully for nearly two decades.
Grenzebach provides comprehensive support and assistance to Spanish gypsum and plaster specialist Escayescos in building a production line for high-grade gypsum plasterboard – Maximum economy and energy efficiency from the start.