WeService Grenzebach

The Grenzebach service promise for the gypsum industry. Trust. Guaranteed.

Grenzebach is the reliable partner during the entire lifecycle of a plant. We live service. Around the clock. Around the world.

Gypsum lifecycle partner

Choosing Grenzebach assures that you will have a trustworthy partner with reliable services during the entire lifecycle of your equipment. Whether you are in the planning, implementation, commissioning or operating stage our experts are always available with proven advice and support. Our service team responds quickly and expertly with tailor-made services and products whenever you need us. During the utilization phase, our after-sales teams support you in maintaining the performance of your plant or in adapting it to new requirements through modernization.

Full-line partner gypsum production

A good foundation for your project: over 130 years’ experience.

As a full-service supplier in gypsum plant construction, Grenzebach’s name stands for expertise, foresight, high tech and customized solutions. We manufacture our plants ourselves, react to changing requirements at any time during implementation, and offer first-class industrial quality and customer-oriented services. Put us to the test!

 

Why you should automate with Grenzebach?

  • As an independent company, we offer you direct access to your contact person.
  • With around 650 engineers, we have great innovative power and offer rapid prototype production.
  • Our experience with numerous well-known customers from all over the world helps us find the perfect solution for you.
  • Thanks to our production and service locations in three time zones, we are available worldwide to provide our customers with global expert service.
Process efficiency
Process efficiency

The quality of your products, a long-term secured productivity level and maximum efficiency for your processes are the focus of every action at Grenzebach. Thus, we don’t focus strictly on technology but always keep an eye on the big picture. Remaining agile in process technology, reacting flexibly to product changes, maintaining consistent product quality, processing raw materials in the best possible way – our customers face many challenges. With our experience, innovative technology and seasoned specialists, we can respond to all the issues on our customers’ minds. We are the partner at your side from formulation development to commissioning and training… and far beyond.

We are at your side during the ...

Service in the development phase

DEVELOPMENT

Grenzebach uses cutting-edge technologies to respond to your requirements in today's or tomorrow's world. During the development phase, we work out technical solutions tailored to your needs and place your raw material, gypsum, at the center of our work. Our aim is to offer you plant technologies that meet the challenges you face in global markets and provide you with maximum customer benefit over their entire lifecycle.

Trust in exclusivity.

  • Customers’ requirements fulfilled
  • Added value generated
  • Intuitive usability
  • Advanced technologies
  • Durable and future-proof solutions
  • Maximum benefit to customers

Do you know your raw material down to the last detail?

EXPLOITING THE POTENTIAL OF RAW MATERIALS

No? Then our gypsum specialists will be happy to help, starting with a detailed analysis of the raw material that forms the basic element for your production. Our work therefore always begins with a precise analysis of the calcium sulfate dihydrate value and the associated purity of the gypsum. Because only those who have a thorough knowledge of their raw material can fully exploit the associated potential. Based on our analyses, laying out the technical solutions is only the second step in the process.

Our pilot plant, which simulates a small gypsum plant (400 square meters) with its numerous test apparatuses, enables us to carry out not only well-founded analyses but also practice-oriented tests with the starting material that allow us to check the resulting product quality. Given the specific starting material, we can examine the calcining and setting behavior of your raw material in detail. With this information in hand, we will also be pleased to advise you on your individual product formulation.

Services

  • Precise analysis of the raw material
  • Practical tests under real production conditions on calcination and setting behavior
  • Formulation development for the production of gypsum board, gypsum plaster, and gypsum wall blocks

Service in the planning phase

PLANNING

At Grenzebach our aspiration is to comprehensively understand your challenges during project planning to enable us to collectively reach the optimal solution. Our goal is to meet and even exceed your technical as well as commercial expectations. The result is an excellent planning for the realization of your high-tech plant.

Trust in confidence.

  • Listening – understanding – integrating
  • Personal contact person
  • One-stop service
  • Solution provider
  • Cost certainty
  • Customer orientation
Service in the planning phase

This is how long-term successful production processes are created with Grenzebach

Grenzebach technology solutions are always tailor-made and focused on our customers’ product requirements. Our motivated engineering team takes on complex tasks and develops well-thought-out solutions that are sustainable in the long term. Even when this involves the integration of plants and processes into existing building complexes or plant components, we ensure a smooth connection.
To master your challenges and offer maximum customer benefit, our employees look far beyond the project itself during project planning and also support you in planning buildings and developing concepts for energy saving. We have the latest 3D surveying and simulation technology at our disposal, which enables an accurate assessment of existing premises and simulates the finished system in the existing space. As a result, your system becomes tangible as early as in the planning stage.

Services

  • 3D scanning of buildings
  • Building planning
  • Planning of the complete infrastructure
  • Concepts for energy saving
  • 3D models
  • Virtual plant simulation

Service in the execution phase

EXECUTION

Our joint goal is to meet the agreed production launch date. Our skilled project management team ensures your plant operates at the quality and performance level specified, on time and on budget. We can adapt to any challenges and requirements presented to us.

Trust in our experience.

  • Guaranteed production launch
  • Professional project management
  • On time and on budget
  • Professional training sessions
  • Performance
  • Seamless handling
Service in the execution phase

Turning a good plan into reality with confidence and routine

Good planning lays the foundations for implementation. Our promise of service and partnership extends throughout the entire implementation phase of your project. Experienced employees work closely with you and our project management keeps an eye on all processes at all times. We guarantee smooth commissioning and the agreed-upon start of production – we’ll shake hands on it! Routine, flexibility, and commitment enable us to respond to changing requirements and challenges.

Services

  • Own manufacturing
  • Commissioning by experts

Service in the utilization phase

UTILIZATION

We provide professional support and future-proof development of your plant during its entire lifecycle. This translates into less downtime, maintenance that can be scheduled and therefore, lower costs. Your dedicated and experienced service manager is on hand to provide support, so you benefit from your investment to the max. As a result, you’re ready for any new market requirements or modernizations if products are discontinued. 

Trust in reliability.

  • Peak plant availability and efficiency
  • Remote technical support 24/7
  • Guaranteed supply of spare parts
  • Innovative upgrades
  • On-site support
  • Our service manager - your personal contact

Grenzebach helps USG fix damaged gypsum board plant 5 months early

SUCCESS STORY

A powerful earthquake damaged USG’s Tecomán, Mexico gypsum board plant. Grenzebach Service responded immediately and assisted with repairs and optimization. The board dryer is now operating more efficiently than ever.

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Gypsum after sales services

Our service for the gypsum industry

After-Sales Service

Construction and commissioning of a new gypsum production line is only the first stage in a good customer relationship. Professional service in daily operation is just as important: We want your investment to be profitable without any interruption – that’s why our engineers are there for you with guidance and support over the entire lifecycle of the plant.

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Your contact persons

Nothing beats personal and direct contact. Our gypsum specialists will be happy to answer your questions on all service topics.

for north america
Karl Aicher

Kai Hofmann Grenzebach
for all other regions
Kai Hofmann